NEWS

The modern recycling industry demands highly efficient, fully automated solutions to handle complex waste streams. Paper-plastic composites are among the most challenging materials due to the strong adhesion between paper fibers and polymer coatings. Full-automatic paper-plastic recycling plant that delivers unmatched efficiency, consistency, and reliability, addressing both environmental and economic challenges faced by recycling facilities.

At the heart of the plant is a seamless integration of multiple processing stages: automatic feeding, high-capacity shredding, pulping, separation, washing, drying, and material collection. Each stage is designed to operate in continuous, high-speed mode, reducing manual intervention and increasing overall throughput. The automatic feeding system ensures a consistent material flow, accommodating variable inputs such as laminated packaging, waxed office paper, and industrial coated sheets. High-speed shredders break down the materials into uniform pieces, optimizing them for pulping.

The pulping and separation stages employ advanced mechanical and thermal technologies to remove plastic coatings from paper fibers without compromising fiber integrity. Multi-stage centrifugal separators, fine mesh screens, and density-based classifiers allow for high purity in both recovered fiber and plastic fractions. The washing and dehydration units are fully automated, ensuring that both outputs meet industrial specifications while minimizing water and energy consumption.

Automation extends throughout the plant via a centralized PLC control system. Sensors monitor motor load, temperature, water levels, and throughput, adjusting operations dynamically to maintain optimal performance. The system supports remote monitoring and predictive maintenance, reducing downtime and ensuring reliable operation even under 24/7 industrial production schedules. This level of automation minimizes human error, enhances safety, and maximizes efficiency.

From an operational perspective, the full automatic plant significantly improves fiber recovery rates, reaching above 95%, while producing clean, reusable plastic suitable for extrusion, pelletizing, or blending. The modular design allows scalability and easy integration with additional processing units, enabling recycling facilities to expand capacity or upgrade processes as needed. Moreover, the use of durable, wear-resistant components ensures long-term reliability, reducing maintenance costs and extending equipment lifespan.

Environmental benefits are substantial. By enabling the efficient recycling of complex materials, the plant reduces landfill pressure, minimizes raw material consumption, and supports circular economy principles. Energy-efficient motors, closed-loop water systems, and minimal chemical use further reduce environmental impact. For recycling facilities, this plant represents a strategic investment that combines technological innovation, economic efficiency, and environmental responsibility.

By integrating automation, advanced separation technology, and sustainable practices, the company provides a comprehensive solution for modern recycling challenges, helping industries convert complex waste into valuable resources efficiently and reliably.